2015 Yamaha Fz6 Shop Manual
The Yamaha XJ6 / FZ6R repair manual from Haynes is going to play a major role in how you take care of and enjoy your motorcycle. Within Yamaha XJ6 & FZ6R Repair Manual 2009-2015’s 288 pages is a world of information about managing your hog’s systems, keeping it running at peak with your own two hands.
EBooks 2015 Yamaha Fz6 User Manual are currently available in various. Yamaha 2015 fz6 s 2015 yamaha fz6 s pdf owners manuals in english owners. 2015 Yamaha FZS600 FZ6 Parts and Accessories Explore Vehicles Yamaha FZS600 FZ6. The engine is paired with a 6-Speed manual transmission and total fuel.
It will empower you as a rider, showing you how to save money and time tackling routine maintenance and service on:. Engine, transmission and associated systems. Fuel and exhaust systems.
2015 Yamaha Fz6 Shop Manual 2004
Ignition systems. Frame, suspension and final drive. Brakes, wheels and tires. Bodywork. Electrical systems The XJ6 and FZ6R models may be highly tuned machines, but that doesn’t mean only a seasoned mechanic can work on them. The Yamaha XJ6 / FZ6R repair manual is full of surprises.
You’re going to see that with the right guide providing detailed instructions with illustrations, getting a grasp of your hog’s operations won’t require extensive experience working on motorcycles. Yamaha XJ6 & FZ6R Repair Manual 2009-2015 will - for lack of a better term - put you under the hood. Every procedure, every step, is derived from a complete breakdown and reassembly of these models, making it easier for you to follow along. Trust when we say this Yamaha XJ6 / FZ6R repair manual is going to change how you work and play with your motorcycle. The following Yamaha models are covered in this Haynes 5889 manual:. XJ6 N (599cc): 2009-2015. XJ6 SP (599cc): 2013-2015.
XJ6 S Diversion (599cc): 2009-2015. XJ6 F Diversion F (599cc): 2010-2015. FZ6R (US) (599cc): 2009-2015 Subject: DIY repair, service and maintenance procedures for Yamaha XJ6 & FZ6R motorcycles - 2009, 2010, 2011, 2012, 2013, 2014, 2015.
ISBN-10: ISBN-13: 891 Haynes 5889. TABLE of CONTENTS: 2009-2015 YAMAHA XJ6 / FZ6R HAYNES REPAIR MANUAL 5889 Introduction.
About this manual. Safety first!
. OWNER’S MANUAL FZ6-N 1B3-28199-E3. EAU26943 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: 1 Aug. Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-N.
The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury. This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. IMPORTANT MANUAL INFORMATION EAU10200 FZ6-N OWNER’S MANUAL ©2006 by Yamaha Motor Co., Ltd. 1st edition, July 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
Is expressly prohibited. Printed in Japan. TABLE OF CONTENTS SAFETY INFORMATION.1-1 PRE-OPERATION CHECKS. 4-1 Adjusting the clutch lever free Pre-operation check list.4-2 play. 6-19 DESCRIPTION.2-1 Rear brake light switch.6-20 Left view.2-1 OPERATION AND IMPORTANT Checking the front and rear brake Right view.2-2 RIDING POINTS. TABLE OF CONTENTS Replacing a turn signal light bulb.6-33 Replacing the license plate light bulb.6-33 Replacing the auxiliary light bulb.6-34 Supporting the motorcycle.6-34 Front wheel.6-35 Rear wheel.6-36 Troubleshooting.6-38 Troubleshooting charts.6-39 MOTORCYCLE CARE AND STORAGE.7-1 Matte color caution.7-1 Care.7-1.
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES-. Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS.
Motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators. Modifications made to this motorcycle other motorists can see you.
2015 Yamaha Fz6 Shop Manual Free Download
The single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. Moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet. Maximum load: been specifically designed for use on create instability due to improper 196 kg (432 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit. SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. And remove the key from the main and change your clothes.
DESCRIPTION EAU10410 Left view 1. Main fuse (page 6-30) 9. Engine oil drain bolt (page 6-7) 2. Battery (page 6-28) 10.Engine oil filter cartridge (page 6-7) 3. Air filter element (page 6-13) 4. Idle adjusting screw (page 6-15) 5. Shock absorber assembly spring preload adjusting ring (page 3-16) 6.
DESCRIPTION EAU10420 Right view 1. Fuse box (page 6-30) 2. Rear brake fluid reservoir (page 6-21) 3.
Engine oil filler cap (page 6-7) 4. Front brake fluid reservoir (page 6-21) 5. Radiator cap (page 6-10) 6.
Coolant reservoir (page 6-10) 7. DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-11) 2. Left handlebar switches (page 3-10) 3. LCD tachometer (page 3-5) 4. Multi-function display (page 3-5) 5.
Right handlebar switches (page 3-10) 6. Brake lever (page 3-12) 7. Throttle grip (page 6-15) 8. Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. Do not use the key with the red Do not place any key close to bow for driving. INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU38530 To lock the steering Main switch/steering lock All electrical circuits are supplied with power; the meter lighting, taillight, li- cense plate light and auxiliary light come on, and the engine can be start- ed. The key cannot be removed.
NOTE: The headlight comes on automatically when the engine is started and stays on. INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU34341 EAU11003 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off. When this occurs, can be checked by turning the key to lizer system is still enabled.
Have a Yamaha dealer check the self- “ON”. Diagnosis system. (See page 3-5 for an This model is also equipped with a self. INSTRUMENT AND CONTROL FUNCTIONS EAU32922 ECA10031 EAU32978 LCD tachometer Multi-function display CAUTION: EWA12311 Do not operate the engine in the ta- WARNING chometer red zone.
Be sure to stop the vehicle before Red zone: 14000 r/min and above making any setting changes to the multi-function display. INSTRUMENT AND CONTROL FUNCTIONS two tachometers, one LCD and Odometer, tripmeter and digital ta- distance traveled from that point. In that one digital (which show engine chometer modes case, pushing the “SELECT” button r/min) switches the display between the vari- an odometer (which shows the to- ous tripmeter and odometer modes in tal distance traveled). INSTRUMENT AND CONTROL FUNCTIONS To switch the air intake temperature Air intake temperature mode Fuel meter display to the clock, first set the display to the odometer or tachometer mode, and then push the “RESET” button for at least two seconds. NOTE: The clock is automatically displayed when the key is turned to “OFF”. (e.g., 51, 52, 53).
And then go off for 3 seconds. If this oc- NOTE: curs, have a Yamaha dealer check the electrical circuit. If the multi-function display indicates er- ror code 52 (all segments of the coolant. Yamaha If the multi-function display indicates dealer. Contact a Yamaha dealer for any error code, note the code number, more information. And then have a Yamaha dealer check the vehicle.
ECA11590 CAUTION: If the display indicates an error 1. INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “. INSTRUMENT AND CONTROL FUNCTIONS EAU12733 EAU12820 EAU12870 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). INSTRUMENT AND CONTROL FUNCTIONS EAU26822 EAU12941 EAU13070 Brake lever Brake pedal Fuel tank cap The brake lever is located at the right handlebar grip.
To apply the front brake, pull the lever toward the handle- bar grip. Brake pedal 1. Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. Signed to use regular unleaded gaso- line with a research octane number of 91 or higher. INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13411 EAU13441 Fuel tank breather hose Catalytic converter leaded fuel will extend spark plug life This vehicle is equipped with catalytic and reduce maintenance costs. Converters in the exhaust system.
EWA10860 WARNING The exhaust system is hot after op. INSTRUMENT AND CONTROL FUNCTIONS EAU32980 EAU14281 Seat Helmet holder To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. Projection 2. Seat holder 1. Helmet holder 2. Push the rear of the seat down to 2.
Adjusting the shock absorber load of 196 kg (432 lb) for the ve- assembly hicle. CYCLELOK bar (optional) 2. Yamaha CYCLELOK (optional) 1. Spring preload adjusting ring 3.
Special wrench 3. Position indicator This storage compartment is designed. Spring preload setting: formance. Stand cannot be properly moved up Minimum (soft): Always have a Yamaha dealer (or does not stay up), otherwise the service the shock absorber. Standard: sidestand could contact the ground. INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. Push the start switch.
Does the engine start? The neutral switch may be defective.
The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6.
Move the sidestand up. Keep the clutch lever pulled. PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements).
Any damage, fluid leakage or loss of tire air pressure could have serious consequences. If necessary, add recommended coolant to specified level. 6-10. Check cooling system for leakage. Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Front brake. Replace if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-15, 6-24.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-24.
Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. Them can cause loss of con. OPERATION AND IMPORTANT RIDING POINTS ECA11040 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, never ac- Even with the transmission in celerate hard when the engine is the neutral position, do not cold! Coast for long periods of time with the engine off, and do not NOTE: tow the motorcycle for long dis. If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). Cur during the engine break-in avoided. Period, immediately have a Yamaha dealer check the vehi- EAU17091 cle.
0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min. OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch.
EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. Yamaha dealer certain maintenance work correctly.
Do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km).
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK. Check tread depth and for damage. Replace if necessary.
√ √ √ √ √ 10. Tires. Check air pressure. PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √. Check coolant level and vehicle for coolant leakage. 23. Cooling system.
Change. Every 3 years Front and rear brake √. PERIODIC MAINTENANCE AND MINOR REPAIR.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged. Panel A properly. Do not attempt to diagnose such problems yourself. Instead, have To remove the panel a Yamaha dealer check the vehicle. Remove the seat.
(See page If a spark plug shows signs of electrode 3-15.) erosion and excessive carbon or other 2. PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark EAU32852 NOTE: Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification. PERIODIC MAINTENANCE AND MINOR REPAIR 4.
Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. Engine oil filler cap 1. Recommended engine oil: NOTE: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 5. Apply a thin coat of engine oil to 2.50 L (2.64 US qt) (2.20 Imp.qt).
If the oil level warning light flickers EAU20091 or remains on, immediately turn the To check the coolant level engine off and have a Yamaha dealer 1. Place the vehicle on a level sur- 1.
Coolant reservoir check the vehicle. Remove the radiator cap retaining If water has been added to the bolt, radiator cap retainer and radi- coolant, have a Yamaha dealer ator cap.
Check the antifreeze content of EWA10380 1. Coolant reservoir cap. 10 Nm (1.0 mkgf, 7.2 ftlbf) corrosion. Pour the specified amount of the If water has been added to the recommended coolant into the ra- coolant, have a Yamaha dealer diator and reservoir. Check the antifreeze content of 6-12. If taining bolt.
Usually wet or dusty areas. Coolant is leaking, have a Yamaha 1.
Remove the seat. (See page dealer check the cooling system. Remove the fuel tank bolts, and then lift the fuel tank away from the air filter case. Insert a new air filter element into If any hose is damaged, have a 1.
Original position (paint mark) the air filter case. Yamaha dealer replace the hose 8. Install the seat. Before starting the engine, oth- erwise fuel may leak. Yamaha dealer make the adjustment. Sary, have a Yamaha dealer adjust it. Screw in direction (a).
To decrease the engine idling speed, turn the screw in direction (b). 225 kPa (33 psi) (2.25 kgf/cm²) Rear: from occurring, the valve clearance regarding the specified tires.
Yamaha Fz6 Shop Manual
250 kPa (36 psi) (2.50 kgf/cm²) must be adjusted by a Yamaha dealer 90–196 kg (198–432 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart. Tire information glass fragments in it, or if the sidewall is weight evenly on both sides. Cracked, have a Yamaha dealer re- Adjust the suspension and tire place the tire immediately. Air pressure with regard to the load.
DUNLOP/D252 tires listed below have been ap- FRONT and REAR: proved this model Tire air valve: Yamaha Motor Co., Ltd. TR412 Valve core: Always make sure that the valve #9100 (original) caps are securely installed to prevent air pressure leakage.
Yamaha dealer check the internal specified wheels. Clutch mechanism. The wheel rims should be checked for cracks, bends or warpage be- fore each ride. EAU22390 indicator groove has almost disap- Rear brake light switch Checking the front and rear peared, have a Yamaha dealer replace brake pads the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals spec. However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause.
Leakage and poor braking perfor- mance. EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary. PERIODIC MAINTENANCE AND MINOR REPAIR 3.
Tighten the locknuts, and then EAU23022 NOTE: Cleaning and lubricating the tighten the axle nut to the specified Using the alignment marks on each drive chain torque. Side of the swingarm, make sure that The drive chain must be cleaned and both adjusting nuts are in the same po- lubricated at the intervals specified in. If a cable is damaged maintenance chart.
Or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu. EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it.
Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-26. Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. There is no danger of it falling over. Have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. IES OUT OF THE REACH OF If you do not have access to a Electrolyte is poisonous and CHILDREN. Sealed-type (MF) battery charg- have a Yamaha dealer dangerous since it contains sul- charge your battery. Furic acid, which causes severe To store the battery burns. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. If the fuse immediately blows 1.
Fuse box again, have a Yamaha dealer check the electrical system. PERIODIC MAINTENANCE AND MINOR REPAIR EAU34380 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz Headlight bulbs get very hot. There- bulb headlight.
If the headlight bulb fore, keep flammable products away burns out, replace it as follows. From a lit headlight bulb, and do not 1. Install the headlight bulb cover, and then connect the coupler. Install the headlight unit by install- ing the bolts. Have a Yamaha dealer adjust the headlight beam if necessary.
Tail/brake light bulb socket 2. Muffler bracket cover. PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU24310 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. By removing the screws. PERIODIC MAINTENANCE AND MINOR REPAIR EAU34401 EAU24350 a jack either under each side of the Replacing the auxiliary light Supporting the motorcycle frame in front of the rear wheel or under bulb Since this model is not equipped with a each side of the swingarm.
Insert the wheel axle. Lower the front wheel so that it is WARNING on the ground. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. Ing the bolts. Securely support the motor. EAU34411 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel.
Securely support the motor- cycle so that there is no danger 1. Axle nut of it falling over. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: NOTE: If the drive chain is difficult to re- A rubber mallet may be useful to tap the move, remove the wheel axle first, wheel axle out. And then lift the wheel upward 7. Remove the wheel. Enough to remove the drive chain ECA11070 from the rear sprocket.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle.
Check the battery. Battery The engine turns over The battery is good.
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10770 advice on what products to use be- used.
A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle. MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild movers or inhibitors, brake flu- detergent, and a soft, clean sponge, Do not use warm water since it in- id, antifreeze or electrolyte. WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. Wax on the brakes or tires. Of the presence of ammonia). MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4.
Lubricate all control cables and the tect the cylinders, piston rings, etc. Pivoting points of all levers and from corrosion. Pedals as well as of the side- a. Remove the spark plug caps stand/centerstand. SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2095 mm (82.5 in) SAE10W30, SAE10W40, SAE15W40, Regular unleaded gasoline only Overall width: SAE20W40 or SAE20W50 Fuel tank capacity: 755 mm (29.7 in) 19.4 L (5.13 US gal) (4.27 Imp.gal) Overall height: Fuel reserve amount: -20 -10.