Johnson 9 9 4 Stroke Outboard Service Manual
- Download workshop manual 9.9 Yamaha 4-stroke engine instantly. Service and repair manuals available for all models.
- Lookup 9.9hp 1996 Johnson Evinrude parts by models and. Outboard Motor Repair Manuals. Find 1996 9.9hp Johnson Evinrude Outboard Motor Parts by Model Number.
RELATED MERCURY 9.9 SEARCHES ATTACHMENTS/CONTROL LINKAGE Section 7A – Throttle/Shift Linkage (Tiller Handle Shift Models) Table of Contents Throttle and Shift Linkage (Tiller Handle Shift) 7A-2 Control Cables (Tiller Handle Shift). 7A-4 Removal/Installation.
7A-4 Control Platform. 7A-4 Removal/Disassembly. 7A-4 Reassembly/Installation.
7A-5 Throttle Cam/Control Lever. 7A-8 Removal. 7A-8 Reassembly. 7A-8 Installation. 7A-10 Neutral Interlock Control Lever.
Jul 21, 2018 - Repair Manual 9 9 Hp. Evinrude Electric suzuki manual honda bf8 and bf9.9 outboard engines 8 and 9.9 hp 4 stroke gmc johnson evinrude.
7A-11 Reassembly/Installation. 7A-11 Horizontal Shift Shaft. 7A-12 Reassembly/Installation. 7A-12 THROTTLE/SHIFT LINKAGE (TILLER HANDLE SHIFT MODELS) Control Cables (Tiller Handle Shift) Removal/Installation Refer to Section 7C for removal and installation instructions. Control Platform Removal/Disassembly 1. Disconnect control cables from anchor bracket and pulley as outlined in Section 7C. Disconnect throttle link rod from ball joint of primary throttle lever.
The most easily understood parts lists are here Type Toro in the 2nd box and a long model number in the 3rd box. The still available parts are priced. Service manual toro wheel horse 300 series. Enter your tractor's long model number and the next page has a link to the list.
Disconnect shift link rod from ball joint of gear shift lever. A - Cables b - Bracket c - Pulley d - Link rod e - Throttle lever f - Shift link rod g - Gear shift lever h - Shift lever 4. Remove 3 bolts and control platform. Remove nuts and flat washers.
A - Bolts b - Control platform c - Nuts d - Flat washers 6. Disassemble control platform. A - Nuts (2) Torque to 6.8 Nm ( 60 lb. In.) b - Flatwashers (2) c - Primary throttle lever d - Spacer (long) e - Secondary gear f - Spacer (short) g - Gear shift lever h - Control platform i - Bolts (2) j - Mount bolts Torque to 6.8 Nm (60 lb.
Yamaha 9.9 4-stroke
Index primary throttle lever into secondary gear. A - Primary throttle lever b - Secondary gear 5. Install bolts, washers and nuts.
Torque nuts to 6.8 Nm (60 lb. A - Nuts Torque to 6.8 Nm ( 60 lb.
In.) b - Washers c - Bolts 6. Secure assembled control platform onto cylinder block using 3 bolts. Torque bolts to 6.8 Nm (60 lb.
4-stroke Outboard Prices
Adjust shift link rod to a length of 13.0 cm (5-1/8 in.) as measured between ball joint centerlines. Connect shift link rod between joints of gear shift lever and shift shaft lever. A - Shift link rod Adjust to length of 13.0 cm (5-1/8 in.) b - Shift shaft lever c - Gear shift lever 9. Adjust throttle link rod to a length of 12.4 cm (4-7/8 in.) as measured between ball joint centerlines. Connect throttle link rod between ball joints of primary throttle lever and throttle cam. Connect control cables to pulley of secondary gears and anchor bracket as outlined in a - Primary throttle lever b - Pulley c - Control cables d - Throttle cam e - Anchor bracket f - Throttle link rod Adjust to length of 12.4cm (4-7/8 in.
) Throttle Cam/Control Lever Removal 1. Refer to Section 7C for removal of throttle cables. Remove bolt and flat washer securing cam/lever to powerhead. A - Bolt b - Washer c - Cam/lever Reassembly 1. Assemble inner spring and outer spring together. Position spring assembly over hub of throttle cam.
A - Inner spring b - Outer spring c - Inner spring ends d - Outer spring ends e - Hub f - Tabs 3. Wind end of inner spring to position tab of cam between inner spring ends. Verify spring windings are firmly held around diameter of cam hub and that no windings are positioned on top of hub. Lubricate bushing with 2-4-C with Teflon and install bushing and wave washer. A - Inner spring end b - Tab c - Cam hub d - Bushing e - Wave washer 5. Install control lever onto throttle cam assembly so that tab of control lever is positioned between ends of inner spring. Hook longer spring end of outer spring behind peg of control lever.
A - Control lever b - Tab c - Ends of inner spring d - Longer spring end e - Peg Installation 1. Secure throttle cam/control lever assembly onto mounting boss of crankcase cover with bolt. Torque bolt to 7.9 Nm (70 lb. Connect timing link between ball joints of control lever and trigger assembly. A - Throttle cam b - Control lever c - Flat washer d - Bolt Torque bolt to 7.9 Nm (70 lb. In.) e - Timing link f - Control lever 3. Adjust throttle link rod to a length of 12.4 cm (4-7/8 in.) as measured between ball joint center lines.
Yamaha Outboard Motors 9.9 4-stroke Engine
Connect throttle link rod between ball joints of throttle cam and primary throttle lever. A - Throttle link rod Adjust to a length of 12.4 cm (4-7/8 in.) b - Throttle cam c - Primary throttle lever Neutral Interlock Control Lever Reassembly/Installation 1. Lubricate bushing with 2-4-C with Teflon and install bushing and spring. Secure interlock lever components with bolt onto mounting boss of crankcase cover. A - Bushing b - Spring c - Interlock lever d - Spring ends e - Flat washer f - Bolt Torque to 7.9 Nm (70 lb.
In.) g - Neutral interlock wire (install in top hole).